See this doesn't make sense. Cortana said she up date the firmware in his visor. That's all. How did she manage to make brand new armor without ever taking him out of the cryo-pod? More importantly, why wasn't the battle damage fixed when she "fixed it?" This is one thing 343i really did wrong. They should have left him in the old Halo 3 armor and had him aquire the Halo 4 armor on the Infinity.